Injectable Dry Powder Filling Machine

Our advanced Dry Powder Filling Machine, offers precise, high-speed filling with media filling options and an Automatic Rubber Stoppering system. The machine features quick changeover and SCADA integration for 21 CFR Part 11 compliance. Ideal for consistent, efficient production.

Production Capacity: up to 18000 Vials/Hr

The MedFill Injectable Dry Powder Filling Machine is designed for optimal precision and efficiency in pharmaceutical manufacturing. This machine excels in handling a variety of vial sizes and powder consistencies, ensuring reliable performance in high-speed production settings. Whether working with single or multi-dose vials, it guarantees consistent, accurate filling while complying with the strictest industry standards.

Key Features:

• Speed Versatility: Available in single-head and two-head models, achieving speeds of up to 120 vials per minute with one head and 240 vials per minute with two heads.
• Filling Options: Capable of single and multi-dose filling in the same vial, with a filling volume range from 50 mg to 1.5 g per dose. Multi-dose functionality supports higher volume filling without compromising accuracy.
• High Accuracy: Offers filling accuracy of Â1%, contingent on powder consistency, humidity, and other environmental factors.
• Servo-Driven Operation: Advanced motion-based servo technology ensures smooth, reliable operation with minimal maintenance.
• Automatic Powder Level Detection: Maintains consistent powder supply, reducing downtime and improving production efficiency.
• Automatic Rubber Stoppering: Features an automatic system for precise placement of rubber stoppers, ensuring product sterility and integrity.
• Nitrogen Injection: Includes nitrogen injection at specified locations before and after filling to maintain an inert atmosphere for sensitive products.
• Weight-Based Vial Rejection System: Can be equipped with a system that weighs vials before and after filling, automatically rejecting those that fall outside the set tolerances.
• Vial Size Compatibility: Compatible with vial sizes ranging from 5 ml to 30 ml, offering flexibility across different product types.
• Quick Changeover: Engineered for rapid changeover between different vial sizes and filling volumes, maximizing productivity.
• Automatic Height Adjustment: Features automatic height adjustment for both the filling heads and rubber stoppering system, based on vial height, enhancing ease of use and reducing changeover time.
• SCADA Integration: Supports SCADA systems for 21 CFR Part 11 compliance, ensuring that the machine meets global regulatory standards.
• Media Filling Option: Capable of handling media filling requirements, adding to the machines versatility.
• Customizable Design: Can be design to accommodate OCARB, CCARB and Isolator configurations based on Specific Requirements, Offering additional flexibility and customization.

Specification of Machine :

Speed :

• Single Head: Up to 120 vials per minute for Single Dose filling.
• Two Heads: Up to 240 vials per minute for Single Dose filling.

Filling Capacity:

• Range: 50 mg to 1.5 grams per dose
• Multi-Dose Option: Capable of single and multi-dose filling within the same vial
• Filling Accuracy: -/+ 1%, depending on powder consistency, humidity, and other environmental factors
• Electric Supply : 440 VAC, 3-Phase (4 Wire System), 50 Hz, 5 HP
• Height Adjustment : Adjustable Range: 900 mm to 950 mm.
• Vial Size Compatibility : Vial Sizes: 5 ml to 30 ml
• Rubber Stopper Size : Diameter: 20 mm

Frequently Asked Questions

What types of vials can the MedFill Dry Powder Filling Machine handle?

The machine is compatible with vial sizes ranging from 5 ml to 30 ml.

What is the maximum speed of the machine?

The machine can achieve speeds of up to 120 vials per minute with a single head and up to 240 vials per minute with two heads.

What is the filling capacity range of the machine?

The machine can handle filling capacities from 50 mg to 1.5 grams per dose, with options for single and multi-dose filling.

What is the accuracy of the filling process?

The machine offers a filling accuracy of -/+ 1%, which may vary depending on powder consistency, humidity, and other environmental factors.

What are the electrical requirements for operating the machine?

The machine requires a 440 VAC, 3-Phase (4 Wire System), 50 Hz electrical supply with a 5 HP power rating.

What is the height adjustment range of the machine?

The machine features an automatic height adjustment range from 900 mm to 950 mm.

What size rubber stoppers does the machine accommodate?

The machine is designed to handle rubber stoppers with a diameter of 20 mm.

Can the machine be integrated with SCADA systems?

Yes, the machine supports SCADA systems for 21 CFR Part 11 compliance.

Is the machine capable of handling media filling?

Yes, the machine can be configured to handle media filling requirements.

What customization options are available for the machine?

The machine can be designed to accommodate OCARB, CCARB, and isolator configurations based on specific requirements.

What is the warranty period for the machine?

The machine comes with a comprehensive One warranty.

What maintenance is required for the machine?

Routine maintenance includes checking and replacing worn parts, cleaning, and ensuring proper calibration. Regular servicing by a qualified technician is recommended to maintain optimal performance.

How does the automatic powder level detection feature work?

The automatic powder level detection system maintains a consistent powder supply by monitoring the powder levels and adjusting the feed to reduce downtime and improve efficiency.

How does the automatic rubber stoppering system ensure product integrity?

The system precisely places rubber stoppers on vials to ensure product sterility and integrity, minimizing contamination risks.

What options are available for rapid changeover between different vial sizes?

The machine is engineered for quick changeover between different vial sizes and filling volumes, which helps maximize productivity and reduce downtime.